An Expansion Bellows or Expansion Joint is a device used in piping systems to absorb thermal expansion contraction and other movements while maintaining a pressuretight seal
What Does an Expansion Bellows Contain
Bellows Element
The core component a corrugated flexible metal structure often stainless steel designed to absorb axial lateral and angular movements
Made from thinwalled metal sheets formed into convolutions for flexibility
End Connections
Flanges weld ends or threaded ends for connecting to the pipeline
These provide secure mounting and leakproof integration into the system
Inner Sleeve Liner optional
Protects the bellows from flowinduced vibration erosion and turbulence
Often used in highvelocity fluid or gas applications
Cover Shroud optional
External protective cover to shield the bellows from mechanical damage and environmental exposure
Tie Rods Control Rods optional
Absorb pressure thrust and prevent overextension
Common in restrained bellows to limit movement in specific directions
Hinges Gimbals optional
For special designs like hinged or gimbal expansion joints enabling controlled angular movements while resisting pressure thrust
Insulation if required
For hightemperature applications insulation materials may be wrapped around the bellows
Summary Table
Component Purpose
Bellows Element Flexibility for thermal and mechanical movement
End Connections Secure pipeline connection
Inner Sleeve Protects against erosion turbulence
Outer Cover Mechanical and environmental protection
Tie Rods Hinges Controls movement resists pressure thrust
Insulation optional Temperature management






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